Digital Twin-Based Numerical Simulation Method for Cee-Shape Cold-Formed Steel Members

Cold-formed steel (CFS) structures are widely used in construction and infrastructure due to their lightweight and high-strength properties. However, their thin-walled nature makes them geometrically sensitive to compressive loading. The Digital Twin (DT)-based numerical simulation method is developed using the actual geometries of CFS shapes, which are acquired by a 3D laser scanner. The DT-based numerical simulation incorporates the reconstructed measurement point clouds into the finite element modeling, ensuring that actual geometric features are retained. A series of tests, including material and axial compression testing, are conducted to validate the modeling parameters, such as mesh sizes and boundary conditions. The advantages of the DT-based numerical simulation method are highlighted compared to the traditional CFS member numerical simulation, which incorporates only the first mode of geometric imperfection. Additionally, DT-based numerical simulations offer more accurate load capacities and deformation predictions. Moreover, the automated and validated DT-based numerical simulation demonstrates prevalence in modeling efficiency and computation effectiveness. The DT-based numerical simulation method holds potential for application in smart structural analysis, where accurate geometries derived from extensive measurement point clouds are integrated into numerical modeling.

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