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Data-driven design process and production of stress-optimized concrete girders with integrated tendons using 3D printing

 Data-driven design process and production of stress-optimized concrete girders with integrated tendons using 3D printing
Author(s): , , ,
Presented at IABSE Congress: Beyond Structural Engineering in a Changing World, San José, Cost Rica, 25-27 Seotember 2024, published in , pp. 525-532
DOI: 10.2749/sanjose.2024.0525
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This paper deals with the data-driven design and manufacturing process of stress-optimized concrete girders. Parametric design concepts are utilized to generate load-specific cross-section dimensio...
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Bibliographic Details

Author(s): (FH Campus Wien, University of Applied Sciences, Vienna, Austria)
(FH Campus Wien, University of Applied Sciences, Vienna, Austria)
(FH Campus Wien, University of Applied Sciences, Vienna, Austria)
(FH Campus Wien, University of Applied Sciences, Vienna, Austria)
Medium: conference paper
Language(s): English
Conference: IABSE Congress: Beyond Structural Engineering in a Changing World, San José, Cost Rica, 25-27 Seotember 2024
Published in:
Page(s): 525-532 Total no. of pages: 8
Page(s): 525-532
Total no. of pages: 8
DOI: 10.2749/sanjose.2024.0525
Abstract:

This paper deals with the data-driven design and manufacturing process of stress-optimized concrete girders. Parametric design concepts are utilized to generate load-specific cross-section dimensions that can be varied along the longitudinal axis of a beam or girder. By integrating FEM- analysis into this process, each segment can be optimized with regards to its topology, including tendon guides that are integrated into the concrete structure. Beginning with an overview of the theoretical background of concrete 3D printing and the basics of its digital process chains, this text describes the manufacturing process of the components. Furthermore, the structural properties are compared with the predicted deflection and load-bearing behaviour. Concluding, the results are discussed in detail.

Keywords:
topology optimization Concrete 3D printing prestressed segmental girder