Unbonded Pre-Tensioned CF-Laminates Mechanically Anchored to HSC Beams as a Sustainable Repair Solution for Detachment of Bonded CF-Laminates

The present article outlines a Finite Element Model (FEM) that was created and validated by comparing it to prior experimental investigations to estimate the flexural performance of HSC beams strengthened with exterior bonded, unbonded, and unbonded pre-tensioned Carbon Fibre Reinforced Polymer (CFRP) sheets in several patterns. Nonlinear analysis was performed on three-point-loaded beams using ANSYS software, incorporating the constitutive characteristics of various components (concrete, CFRP, and steel). The comparison of FE-models and experimental data, namely for load-deflection curves, crack patterns, and failure modes, revealed that the developed numerical FE-models and experimental outcomes are in good accord. There has been numerous prior research on the behavior of beams strengthened with externally bonded CFRP sheets, but few on those reinforced with externally unbonded CFRP laminates, and even fewer on HSC beams reinforced with externally unbonded pre-tensioned CFRP laminates. Therefore, the major contribution of this article is to investigate the flexural behavior of HSC beams strengthened utilizing externally unbonded pre-tensioned CFRP laminates. The analysis revealed that the bending performance of RC-beams strengthened using external unbonded pre-tensioned CFRP-laminates is quite similar to that of bonded CFRP-strengthened beams, indicating a high potential for tackling the durability issues caused by detachment of bonded CFRP-strips in such structural elements. The existence of a fully wrapped CF sheet forced the beam to develop diagonal shear cracks in the region between the wrapped CF sheet and beam supports while also enhancing the flexural cracked zone at mid-span to change from smeared to discrete fractures. The flexural fractures spread over a deeper and wider area of the beam as a result of the incorporation of a half-wrap CF laminate. Externally unbonded CFRP-sheets pre-tensioned with 45% of the CFRP ultimate strength utilizing various patterns (straight and U-wrap) performed similarly to bonded CFRP-sheets, with a slight boost in load capacity of around 4.5% and notable reduces in deflection ranging from 9.7% to 16.24%. Using exterior unbonded CFRP laminates to strengthen RC-beams resulted in a flexural capacity increase ranging from 22.3% for NC beams to 71.6% for HSC beams.

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