A repeated jumping solution based on the bistable film structure for film-structured miniature soft robots

Miniature film-structured robots achieved remarkable locomotion performance and various applications. The integration of a jumping function could empower existing film-structured terrestrial robots to conquer complex terrains. However, current repeated jumping mechanisms for miniature soft robots are often constrained to specific materials and mechanical configurations, rendering them incompatible with film-structured robots. A solution that effectively addresses these limitations remains absent in the field. This work introduces an electrically actuated solution for repeated jumping in miniature soft robots, utilizing a bistable film structure coupled with a numerical two-rod model. The bistable film structure integrates a flexible film, polydimethylsiloxane (PDMS) linear spring, and a shape memory alloy spring to achieve repeated jumping motion through snap-through buckling. The numerical model is employed to optimize the spring parameters, tailoring the structure to the specific properties of the target robot. To demonstrate the practicality of this solution, the bistable film structure is seamlessly integrated into an existing fast-steering insect robot, which previously lacks jumping capabilities. By customizing PDMS spring design based on the robot body’s dimensions and stiffness, the prototype robot, measuring 23 × 16 × 8 mm³ in size and 120 mg in weight, demonstrates repeated jumping ability with a maximum horizontal jumping distance of 11.8 cm (5.1 body lengths), a jumping height of 3.8 cm (4.7 body heights) and a jumping frequency of 0.1 Hz. The robot traverses a 43 cm-long road with half walls and trench obstacles in 41 s. This work presents the bistable film structure’s potential as a repeated jumping solution for film-structured robots, enhancing their obstacle-crossing abilities and expanding their applicability in complex environments.