Reduction in the Constrained Shrinkage and Crack Risk of Different-Strength-Level Concretes with Saturated Ceramsite

To reduce the shrinkage and cracking risk of concrete, internal curing technology was applied to modify concretes with different strength levels (C30 and C60) by incorporating saturated ceramsite. Three kinds of tests were carried out to study the effects of the incorporation of saturated ceramsite on the compressive strength, hydration temperature rise, and shrinkage behavior of the concretes, respectively. It was found that the internal hydration temperature rise of the concrete could be delayed and reduced due to the internal curing effect of ceramsite. Moreover, both the early-stage and long-term constrained shrinkage behavior of the internal cured concretes were monitored with embedded strain sensors and compared with free shrinkage behavior. For the C30 concrete system, with the incorporation of saturated ceramsite, its constrained shrinkage at 96 h was reduced greatly from 181 µε to 36 µε. Furthermore, the surface-attached-sensor method was also used to study the shrinkage behavior of the concrete beams and it was found that the sensor location affected the measured shrinkage values greatly. The model beams of both the C30 and C60 concrete systems shrunk significantly in the first month, and the highest cracking risk occurred in this period as well. The internal curing effect of saturated ceramite could significantly reduce the constrained shrinkage of the concrete beam, evidently diminishing the cracking risk. More importantly, compared to the ordinary concrete C30 system, it was revealed that such an internal curing effect was more effective in promoting the performance of the higher-strength concrete (C60). With this effect, the cracking risk of C60 concrete was reduced from 0.69 to 0.37 at 300 days and changed little from then on.

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