Mechanical and Microstructural Properties of Rubberized Geopolymer Concrete: Modeling and Optimization

The construction industry is increasingly focused on sustainability, with a particular emphasis on reducing the environmental impact of cement production. One approach to this problem is to use recycled materials and explore eco-friendly raw materials, such as alumino-silicate by-products like fly ash, which can be used as raw materials for geopolymer concrete. To enhance the ductility, failure mode, and toughness of the geopolymer, researchers have added crumb rubber processed from scrap tires as partial replacement to fine aggregate of the geopolymer. Therefore, this study aims to develop rubberized geopolymer concrete (RGC) by partially replacing the fine aggregate with crumb rubber (CR). To optimize the mechanical properties of RGC, response surface methodology (RSM) has been used to develop 13 mixes with different levels and proportions of CR (10–30% partial replacement of fine aggregate by volume) and sodium hydroxide molarity (10–14 M) as input variables. The results showed that the strength properties increased as the molarity of NaOH increased, while the opposite trend was observed with CR. The maximum values for compressive strength, flexural strength, and uniaxial tensile strength were found to be 25 MPa, 3.1 MPa, and 0.41 MPa, respectively. Response surface models of the mechanical strengths, which were validated using ANOVA with high R2 values of 72–99%, have been developed. It has been found that using 10% CR with 14 M sodium hydroxide resulting in the best mechanical properties for RGC, which was validated with experimental tests. The result of the multi-objective optimization indicated that the optimum addition level for NaOH is 14 M, and the fine aggregate replacement level with CR is 10% in order to achieve a rubberized geopolymer suitable for structural applications.

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