Long-Term Performance of Mortars with Combined Incorporation of Ladle Furnace Slag and Metakaolin

Ladle furnace slag (LFS) is used as a supplementary cementitious material (SCM) due to its high calcium oxide (CaO) content. Its binding properties are enhanced in the presence of siliceous materials, such as metakaolin (MK), forming a ternary mixture that can directly replace ordinary Portland cement (OPC). However, despite this blend having already been evaluated in alkali-activated mixtures, knowledge about this mixture in situations of direct replacement of OPC by slag is still lacking. This study evaluates the synergistic effects of combining LFS and MK in cementitious mortars. Due to an insufficient hydration reaction observed in the short term, this study focuses on assessing the long-term performance of these mortars. Both the fresh and hardened states at 28 and 180 days are evaluated, and the resulting microstructural characteristics and constituent phases are also examined. After 180 days of curing, the mortar with MK exhibits superior binding activity compared to the results at 28 days. Although the nominal resistance does not show a clear advantage with the application of MK, a significant reduction in the porosity of the mortar is observed. Microstructural analysis indicates that the addition of MK increases the hydration compounds when mixed with LFS. Importantly, the sample containing MK and LFS showed a 42% reduction in cement consumption, highlighting the potential for resource efficiency. Thus, this study contributes to promoting a circular economy between the steelmaking and civil construction sectors.

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