Introducing Methods for Analyzing and Detecting Concrete Cracks at the No. 3 Huaiyin Pumping Station in the South-to-North Water Diversion Project in China

Concrete cracks pose significant threats to concrete structures, causing immediate strength loss and leading to gradual erosion that compromises structural integrity. Therefore, accurate and automatic detection and classification of concrete cracks, along with the evaluation of their effects on target structures, are critically important. This study focuses on the No. 3 Huaiyin pumping station, a large-scale hydraulic structure on the Eastern Route of the South-to-North Water Diversion Project in Jiangsu, China. First, relevant field test literature is reviewed, and the finite element method is applied to investigate the effects of an existing crack on the No. 2 supporting wall. Using thermomechanically coupled numerical simulations, the distribution of tensile stress in the supporting wall is reported in two cases: without a crack and with an existing crack. The findings indicate that the increase in tensile stress due to the existing crack is relatively small and can be considered negligible for the No. 2 supporting wall. Next, the pretrained YOLOX network for the detection and classification of three types of cracks is proposed and retrained using collected concrete crack datasets. The mean average precision of the retrained YOLOX network for all three types of cracks reaches 80%. Finally, the retrained YOLOX network is applied to detect and classify cracks at the No. 3 Huaiyin pumping station. This automatic detection and classification approach will enhance the high-quality management of the pumping station because it is labor-saving and easy to deploy.

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