Generative Design Method for Single-Layer Spatial Grid Structural Joints

Single-layer spatial grid joints are crucial to structural safety, with commonly used welded hollow spherical joints and cast steel joints. However, these traditional joints face limitations, including a rigid design, excessive weight, and susceptibility to stress concentration. As engineering practices advance, these joints struggle to meet modern requirements. This paper introduces a generative method for designing rigid joints in single-layer spatial grid structures, based on Audze space-filling criteria. The method’s mathematical formulation is presented, followed by developing novel joint configurations by exploring various cross-sectional forms, retention mass, and geometric elements, while considering bending moments. A comparative analysis of static properties between the new and traditional joints shows promising results. The generative approach demonstrates significant innovation, producing lightweight, aesthetically pleasing, and structurally efficient joints. Compared to conventional welded hollow spherical joints, the new joints exhibit a 57% reduction in self-weight, a 51% decrease in maximum equivalent stress, and a 24% reduction in maximum displacement. This method enables versatile and optimized joint design for single-layer spatial grid structures, offering enhanced strength, safety, and aesthetic appeal.

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