Full-Scale Test and Bearing Capacity Evaluation of Large Diameter Prestressed Concrete Cylinder Pipe under Internal Water Pressure

In practical applications, the safe operation of large-diameter prestressed concrete cylinder pipes (PCCPs) depends on the loading performance under internal water pressure. However, there is lack of damage tests for the full-scale large-diameter PCCPs due to economic cost and experimental difficulty. In this paper, a full-scale PCCP with diameter of 3.2 m was tested to verify the bearing capacity for applying to an actual water transfer project. The PCCP was designed by the limit state method and manufactured in a prefabrication plant. During the test, the strains of concrete, prestressed steel wire, and mortar were detected to evaluate the limit state of bearing capacity under internal water pressure. Based on the test results and the strain analysis at the limit state, it was found that when the water pressure reached 1.9 MPa, the concrete outside the steel cylinder was at the serviceability limit state, and the prestressed steel wire was in elastic, while some protective mortar exceeded the serviceability limit state due to the appearance of visible cracks. A good accuracy of the theoretical calculation with the predicted results lower about 9.4% and 8% than tested pressures at decompression and cracking states. Moreover, the cracking pressure of concrete and bursting pressure of pipe were 2.5 and 6 times of the working pressure according to the calculation results. This indicated that the PCCP used in this study had sufficient safety in actual operation. However, it should be noted that the tensile control strain of mortar may be overestimated by the current code.

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