Extended Ultimate-Pit-Limit Methodology for Optimizing Surface-to-Underground Mining Transition in Metal Mines

The transition from surface mining to underground is a critical issue for metal mines. The commonly cited procedure cored by ultimate-pit-limit (UPL) methodology is restricted to maximize the profit from both surface and underground mining, due to the absence of the integration of the profit from either of them. Under the target for such maximization, this study proposes a new optimization approach, which directly relates the design of open-pit limit and underground stopes, by equalizing the marginal profit from either surface or underground mining. The variation of the crown pillar size is involved in this approach. The proposed approach is applied to the Dagushan iron mine, and results show the total profit increased from 3.79 billion CNYs (original design by conventional UPL methodology) to 4.17 billion CNYs (optimal design by the proposed approach), by 9.91%. Moreover, the marginal profit from surface and underground mining, as well as total profit, of all possible designs of surface-to-underground mining transition in Dagushan iron mine is calculated to validate the proposed approach. When the marginal profits satisfy the criterion of the proposed approach, the maximum value of the total profit appears, and this demonstrates the proposed approach is robust to maximize the total profit in surface-to-underground mining transition. This work contributes to existing literature studies primarily from practical aspect, by providing a unified approach to optimize the transition from surface to underground mining.

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