Experimental investigations on early crack development in fully restrained reinforced concrete members with active zero-displacement control

The development of restraint-induced stress in reinforced concrete members at an early age can be tested using setups applying either passive or active displacement control. To provide results relevant for the practical design of minimum reinforcement to limit the crack width, an actively controlled test setup for large specimens was developed to perform a systematic experimental campaign focusing on the early crack development under well-defined mechanical and thermal boundary conditions. The full degree of restraint achieved by actively preventing any displacement of the member allowed for the theoretical interpretation of early restraint-induced stress evolution, deformation behaviour in the cracked and uncracked regions, and reinforcement stress for a variety of parameters, including hydration rates, member height, bar diameters and subsequently reinforcement ratio. The cracking process, starting with primary cracks accompanied by secondary cracks within the effective reinforcement area, is monitored in combination with the development of the tensile strength and Young’s modulus of the concrete. Furthermore, the time of cracking and the forces released upon crack occurrence, considering the effect of self-equilibrating stresses, are determined, analysed, and compared with the results of crack-force based design rules to determine the minimum amount of reinforcement that ensures the crack width limitation.