Embroidered Carbon Reinforcement for Concrete

This research focuses on the manufacturing process and mechanical properties of textile reinforcements fabricated using embroidery technology. The study investigates both 2D and 3D reinforcement products and compares the advantages and possibilities of embroidery technology with other manufacturing methods. A series of tests using carbon reinforcement is conducted, and the results are presented and evaluated comprehensively. The uniaxial tensile tests reveal the characteristic behavior of carbon-reinforced concrete (CRC). Furthermore, the bonding behavior between the concrete matrix and embroidered carbon reinforcement is analyzed utilizing asymmetric pull-out tests, demonstrating that the embroidered reinforcements provide a sufficient bond. In addition to conventional 2D reinforcements, 3D reinforcements were also investigated, which can be efficiently manufactured using the TFP (tailored fiber placement) technology. Through the implementation of stirrup rovings, shear failure loads can be increased significantly. The results suggest that the mechanical properties of the reinforcement are influenced by the manufacturing process, which is particularly evident in the variation between longitudinal and transverse directions. The research highlights the potential benefits of using embroidery technology for textile reinforcement and indicates areas for further research and optimization in the manufacturing process. A pilot project that utilizes the embroidered reinforcement is currently under construction.

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