Design Method for Low-Carbon Fly Ash Concrete Considering Strength, Form Removal Time, and Carbonation Durability Life

Low-carbon fly ash concrete is one of the hottest research topics in the concrete industry. This study proposes a design method for low-carbon fly ash concrete that systematically considers strength, form removal time, and carbonation durability life. The basic steps of this method are as follows: First, based on the experimental results, the strength development formula of fly ash concrete using different mix ratios and different aging periods is obtained through regression. The adopted carbonation depth calculation formula can be used to consider the influence of the curing time and mix ratio on carbonation depth. Second, through the analysis of design cases, the dominant factors in the design of low-carbon fly ash concrete are clarified. For example, strength dominates, demolding time dominates, or carbonation durability dominates. If the concrete is removed from the formwork early, the carbonation resistance is very weak, and a large amount of cementitious material is required in order to meet the carbonation durability requirements. Appropriately extending the removal time of the concrete form can enhance the carbonation durability, reduce the content of cementitious materials, and achieve the goal of low-carbon design. In short, the method proposed in this study can be used as a general method for low-carbon fly ash concrete design, and this method can be extended for use in different countries and regions.

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