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An innovative Fabrication Process from Rolled Helicoidal Steel Strips

An innovative Fabrication Process from Rolled Helicoidal Steel Strips
Author(s): , , , ,
Presented at IABSE Symposium: Tomorrow’s Megastructures, Nantes, France, 19-21 September 2018, published in , pp. S29-23
DOI: 10.2749/nantes.2018.s29-23
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“Metal Euplectella Folie” is a prototype which explores an innovative design and manufacturing method for free-form architecture. Four 40m long by 0.4m wide by 1.5mm thick steel sheets, each cut to...
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Bibliographic Details

Author(s): (CIFRE PhD Candidate at Ecole des Ponts et Chaussées (Laboratoire Navier) with T/E/S/S and Viry)
(Ecole des Ponts et Chaussées, Laboratoire Navier, Champs-sur-Marne, France)
(T/E/S/S atelier d’ingénierie, Paris, France)
(Viry - Fayat Group, Eloyes, France)
(Université Paris-Est Marne-la-Vallée, Laboratoire LAMA, Champs-sur-Marne, France)
Medium: conference paper
Language(s): English
Conference: IABSE Symposium: Tomorrow’s Megastructures, Nantes, France, 19-21 September 2018
Published in:
Page(s): S29-23 Total no. of pages: 8
Page(s): S29-23
Total no. of pages: 8
DOI: 10.2749/nantes.2018.s29-23
Abstract:

“Metal Euplectella Folie” is a prototype which explores an innovative design and manufacturing method for free-form architecture. Four 40m long by 0.4m wide by 1.5mm thick steel sheets, each cut to a unique pattern and then spiral-wrapped, form a sculptural tube assembled without the need for any adjustment, plans or jigs.

This experimental construction is inspired both by the structural concept of the deep-sea sponge “Euplectella Aspergillum” - a thin-walled shell stiffened by helicoidal fins - and by the industrial process for fabricating helicoidal pipes - manufactured by wrapping a continuous strip of constant width. By adopting a strip of variable width, a new range of potential forms may be explored.

This shaping process takes advantage of the property of developable surfaces that allows complex three-dimensional objects to be formed from flat cut shapes by simple bending.

Keywords:
elastic bending architectural geometry Developable surfaces spiral tube innovative process