Study on Mechanical Properties and Safety of Ultra-Thin Reactive Powder Concrete Prefabricated Slabs Applied to I-Beam Joints of Bridges

Conventional methods for constructing bridge I-beam joints face several challenges, including heavy precast slabs, complicated transportation and lifting procedures, strict accuracy requirements, lengthy construction timelines, and increased safety risks. The use of ultra-thin, high-performance reactive powder concrete (RPC) prefabricated slabs can effectively resolve these issues. However, research in this area is limited, leaving our understanding of the strength and feasibility of ultra-thin RPC slabs for I-beam joints incomplete. Therefore, this study conducts a thorough examination of the strength and safety aspects of these slabs to assess their practical suitability. First, 11 numerical models are generated to evaluate the bearing capacity of ultra-thin RPC slabs, determining key factors such as cracking load, ultimate load, and safety factor according to relevant codes and standards. This establishes a theoretical foundation for practical engineering applications. Next, several sets of ultra-thin RPC slabs that meet material performance criteria are prefabricated to study the mechanical properties under equivalent concentrated load. Finally, two types of in situ temporary construction loads are encountered in the safety calculations of the RPC slabs. This study aims to provide a robust theoretical framework and technical support for the application and advancement of ultra-thin RPC prefabricated slabs in bridge I-beam joints.

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