Mass Concrete Placement of the Offshore Wind Turbine Foundation: A Statistical Approach to Optimize the Use of Fly Ash and Silica Fume

The experimental program investigated concrete with a large amount of fly ash (FA) with silica fume (SF) to replace Portland cement on the results of semi-adiabatic test, compressive strength test, and the rapid chloride permeability test (RCPT). The replacement ratios of cement by a combination of FA and SF were 30%, 35%, and 40% by mass. The percentages of SF to replace cement were 0%, 4%, and 8% by mass. Three different water-to-binder ratios (W/B) of 0.34, 0.36, and 0.38 were also investigated. Multiple linear regression was applied to construct the predicted equations (models) for the semi-adiabatic temperature rise test and the compressive strength test. Models were assessed statistically and were used to solve the concrete mixture design optimization problems. The mixture with W/B of 0.36, 31% FA, and 5% SF was found to optimally satisfy the multi-objective problem: 28-day compressive strength of 50 MPa, low heat of hydration, and very low chloride penetrability classification. Field test on the actual wind turbine foundation of the optimal mixture revealed the maximum temperature rise was 74.8 °C and the maximum temperature differential was 21.9 °C.