Experiment and simulation study on the functional fatigue of shape memory alloy beam actuators

The functional fatigue behavior of shape memory alloy (SMA) beam actuators is gaining importance as their utilization in engineering applications becomes more widespread. However, research on the functional fatigue behavior of SMA beam actuators under bending conditions is not as extensive as that on SMA wires. In this paper, an experimental study and theoretical analysis of the functional fatigue behavior of SMA beam actuators were conducted. A measuring method for bending deflection and an automatic thermal cyclic test bench was designed. A series of functional fatigue tests were conducted on SMA beam actuators under different bias load conditions and the functional fatigue patterns were obtained. The material damage factor is defined and calculated through specimen tests. By incorporating the damage factor to modify the existing constitutive model, a model considering functional fatigue and tension-compression asymmetry is obtained. Finite element analysis (FEA) is performed based on this modified model to simulate the actuating performance of SMA beam actuators and to compute the deflection at different numbers of cycles. Additionally, a small parameter study on the actuator shape is conducted using FEA. By comparing the FEA results with functional fatigue experimental data, the effectiveness of the modified model is validated, demonstrating its capability to describe functional fatigue and predict actuator lifespan.