Development and Application of Precast Decks for Composite Bridges

This paper deals with prefabricated composite bridges with full-depth precast decks. For steel-concrete composite bridges, a new shear connection and its design provisions were suggested by extensive experiments and finite element (FE) analyses. The shear connection for precast decks was investigated to consider the effects of bedding layer, filling material in shear pockets and group arrangement. For the integrity of the precast decks, longitudinal prestressing was introduced and design guidelines for the magnitude of prestress were proposed. It is necessary to keep the joints compressive during the service life of the bridge to prevent cracking and leakage at the joints. Bonding strength was neglected in the design. In order to take full advantage of precast slabs, the concept of incremental prestressing was adopted for continuous prestressed concrete (PSC) girders. Based on the experimental research on joints and connections, several model tests were performed to verify the suggested design guidelines. There are several applications using precast decks not only for steel bridges and but also for concrete ones. Among them, design characteristics and enhanced details for construction were introduced for two bridges.