Utilization of Waste-Expanded Thermoplastic as a Sustainable Filler for Cement-Based Composites for Greener Construction

Plastics represent an integral part of our everyday lives, with various functions from packaging materials to insulation layers in our buildings. Pure expanded polystyrene (EPS) is a good example of a fully recyclable material. However, once polluted with other materials or substances, EPS becomes a serious environmental burden. In this work, waste EPS for the production of greener building composites with balanced properties and utility value was investigated. Natural aggregate (2/4 mm) was substituted with corresponding fractions of a thermoplastic alternative in portions of 25, 50, 75, and 100 vol.%. The comprehensive experimental investigation evaluated physical and mechanical properties, heat transport and accumulation, and water absorption characteristics. Due to the uniformly distributed plastic particles in the hardened cement-based matrix, the data revealed an important reduction in the dead weight of produced mortars, which also reduced thermal conductivity by up to 47%. On one hand, lightweight mortars showed partially reduced mechanical resistivity; on the other hand, the EPS bead-modified structure turned out to be effective in liquid water transport reduction.

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