Structural design and experimental study on the axial compression behavior of large-span carbon-fiber-reinforced polymer truss structures

Herein – with the optimization goals of a lightweight, large-span structure; modularization; and heavy loading – a tapered-section truss module and standard truss module are integrated and assembled, yielding a new design for an all-carbon-fiber-reinforced polymer (CFRP) truss structure. The design structure fully considers the mechanical characteristics of the truss and the requirements of standardized production efficiency, integrating the “fish keel” structural design method to give it a hollow structure style. By fabricating two 1:1 truss structures (A-Truss and B-Truss) with a length of 20.4 m, the conceptual design, modular design method, and integrated assembly technology of the truss structure were effectively verified; further, experimental research on the strength performance of the mold-clave-forming plate-type joint and the axial compression behavior of large-span full CFRP truss structure is carried out. The failure position of the truss structure is determined, and an enhancement measure for the key connection joint between the truss modules is proposed. Based on specific application scenarios, it is clear that the truss meets the design requirements in terms of bearing capacity and deformation, and can be used as the main bearing structure of large aircraft and aerospace assembly platforms.