New Design Criteria for Long, Large-Diameter Bored Piles in Near-Shore Interbedded Geomaterials: Insights from Static and Dynamic Test Analysis

This paper presents an analysis of long, large-diameter bored piles’ behavior under static and dynamic load tests for a megaproject located in El Alamein, on the northern shoreline of Egypt. Site investigations depict an abundance of limestone fragments and weak argillaceous limestone interlaid with gravelly, silty sands and silty, gravelly clay layers. These layers are classified as intermediate geomaterials, IGMs, and soil layers. The project consists of high-rise buildings founded on long bored piles of 1200 mm and 800 mm in diameter. Forty-four (44) static and dynamic compression load tests were performed in this study. During the pile testing, it was recognized that the pile load–settlement behavior is very conservative. Settlement did not exceed 1.6% of the pile diameter at twice the design load. This indicates that the available design manual does not provide reasonable parameters for IGM layers. The study was performed to investigate the efficiency of different approaches for determining the design load of bored piles in IGMs. These approaches are statistical, predictions from static pile load tests, numerical, and dynamic wave analysis via a case pile wave analysis program, CAPWAP, a method that calculates friction stresses along the pile shaft. The predicted ultimate capacities range from 5.5 to 10.0 times the pile design capacity. Settlement analysis indicates that the large-diameter pile behaves as a friction pile. The dynamic pile load test results were calibrated relative to the static pile load test. The dynamic load test could be used to validate the pile capacity. Settlement from the dynamic load test has been shown to be about 25% higher than that from the static load test. This can be attributed to the possible development of high pore water pressure in cohesive IGMs. The case study analysis and the parametric study indicate that AASHTO LRFD is conservative in estimating skin friction, tip, and load test resistance factors in IGMs. A new load–settlement response equation for 600 mm to 2000 mm diameter piles and new recommendations for resistance factors φqp, φqs, and φload were proposed to be 0.65, 0.70, and 0.80, respectively.

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