An Image-Based Steel Rebar Size Estimation and Counting Method Using a Convolutional Neural Network Combined with Homography

Conventionally, the number of steel rebars at construction sites is manually counted by workers. However, this practice gives rise to several problems: it is slow, human-resource-intensive, time-consuming, error-prone, and not very accurate. Consequently, a new method of quickly and accurately counting steel rebars with a minimal number of workers needs to be developed to enhance work efficiency and reduce labor costs at construction sites. In this study, the authors developed an automated system to estimate the size and count the number of steel rebars in bale packing using computer vision techniques based on a convolutional neural network (CNN). A dataset containing 622 images of rebars with a total of 186,522 rebar cross sections and 409 poly tags was established for segmentation rebars and poly tags in images. The images were collected in a full HD resolution of 1920 × 1080 pixels and then center-cropped to 512 × 512 pixels. Moreover, data augmentation was carried out to create 4668 images for the training dataset. Based on the training dataset, YOLACT-based steel bar size estimation and a counting model with a Box and Mask of over 30 mAP was generated to satisfy the aim of this study. The proposed method, which is a CNN model combined with homography, can estimate the size and count the number of steel rebars in an image quickly and accurately, and the developed method can be applied to real construction sites to efficiently manage the stock of steel rebars.

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