Experimental and Finite Element Analysis of Reinforced Concrete Beams Using Ferronickel Slag as Partial Replacement for Fine Aggregate under Semi-Cyclic Loading

The smelting process of Ferronickel in Indonesia produces a significant amount of waste in the form of Ferronickel Slag (FNS), with an annual accumulation of up to 13 million metric tons. Previous studies have shown promising strength results for concrete utilizing FNS as a fine aggregate. This study aims to analyze the mechanical properties of three reinforced concrete (RC) beams measuring 15 cm × 25 cm × 300 cm, each containing FNS as a 50% substitute for fine aggregate. The RC Beams underwent experimental testing using a four-point loading scheme under semi-cyclic loading conditions. Test results show the beams’ capacity had reached up to 8 ton-f and their load–displacement responses show promising results. Digital Image Correlation (DIC) analysis facilitated the observation of surface deformation evolution due to loading, aiding in the identification of concrete crack patterns. Due to semi-cyclic loading, cracks on the beams’ surface were experiencing a crack opening and closing phenomenon, where the propagations of cracks ceased or reclosed throughout the unloading process. Moreover, the opening of residual cracks was also captured by DIC analysis. The experimental finding was validated by finite element analysis. The RC beam numerical model was created using the Timoshenko Multi-fiber element in CAST3M software version 2022. Mazars concrete and elastoplastic steel damage model were used as constitutive laws for numerical modeling. The model’s load–displacement response demonstrated satisfactory agreement compared to the experimental monotonic loading result. However, the model had limitations regarding the simulation of residual displacements of beams due to semi-cyclic loading.

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