Development of Psi Factors for Thermal Bypass Due to Insulation Gaps in Low-Slope Roofing Assemblies

In commercial roofs, the presence or formation of gaps could be due to improper installation, thermal expansion, and dimensional changes in the insulation boards. The heat loss from these gaps could lead to higher thermal transmittance in the roof assembly. The current research study conducted around 70 experiments to investigate the effect of gap height, gap width and gap offset on the thermal transmittance of the roofing assembly. The measured data showed that in a staggered insulation layout with a joint offset of 610 mm (24 in), formation of 6.4 mm (1/4 in) to 12.7 mm (1/2 in) gaps at the insulation joints could contribute to an average decrease of 2% to 9% in the effective R-value of the roof assembly. As the insulation thermal resistance increases or becomes thicker, the thermal losses in the roof assembly increase. Generalized gap impact curves were developed to provide the relation between gap parameters (i.e., gap widths and height) and the thermal performance of the roof assembly. The experimental data were further analyzed using the psi factor approach of linear thermal bridging generating thermal transmittance data to support the calculation of thermal bypass from gaps in the thermal roof design.

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