Delamination and thrust force mitigation during drilling of unidirectional carbon fibre-reinforced plastic laminate using magnetorheological elastomer

In new improvements to the aviation industry, carbon fibre-reinforced plastic (CFRP) is a buoyant material due to its noteworthy and application-friendly properties. The behaviour of transversely isotropic CFRP, which prompts drilling-induced delamination, causes critical damage that leads to the rejection of the final product. The cause of the delamination damage is the thrust force generated by the drilling tool during the machining operation. The present work proposes an indigenous approach to suppress delamination significantly using magnetorheological elastomer (MRE). The thrust force generated by the drilling tool is recorded for varying magnetic field strengths. Delamination damage was computed using the MATLAB script. Meanwhile, specific focus was given to studying the interlaminar mechanics of a drilled hole through scanning electron microscopy. The results show that nearly 45% of the thrust force is reduced using this MRE at a maximum field strength of 0.4T compared to a conventional one. The results are further supported by a 22% and 30% smoothening of the delamination at the hole’s entry and exit, respectively. Thus, this approach helps to reduce delamination during drilling.